Reducing project execution cycle-time for a Leading Construction company in Middle East

The case study discusses how we helped one of the largest construction firms in UAE with building a process centric approach to project planning, design and execution, reducing wastage, reworks and improve forecasting vs actual utilization of equipment

Business Overview:

  • Civil contracting arm of one of the largest and oldest business conglomerates in UAE.
  • Partnership between UAE based business house and a 145-year-old German construction firm
  • Built over 75 projects in housing, commercial, industrial buildings, hospitals and infrastructure setups

 

Base Case Context

  • Build a process centric approach to project planning, design and execution
  • Devise a dynamic planning mechanism to continuously monitor progress and preempt delay
  • Reduce wastage, reworks and improve forecasting vs actual utilization of equipment
  • Re-engineer the commercial processes to improve cash realization, claims / variations and client management

 

Program Management

  • We led across 3 layers of engagement management starting from site functional leadership to project leadership and corporate management
  • Hand-held and mentored blue-collared and white collared staff on nuances of process based dynamic project planning / execution, information flow and escalation mechanism

 

Coverage

  • Focus on all site, planning, corporate and plant / yard functions
  • Covered over 8 projects simultaneously run and over 500 personnel deployed across UAE
  • Utilized Kaizen and re-engineering methodologies to improve approximately 90 processes

 

Impact:

  • Improved adherence to the project plan execution and reduction of reworks (by improving communication between client, architect, design and site team/s
  • Reduced receivables through better monitoring of quantity surveying, invoicing and clarifications on claims / variations
  • Successfully trained and mentored on dynamic project planning and execution
  • Implemented a 2-month, 2-week and 2-day site management planning sheets that were dynamically updated to improve overall execution

 

Synergy with stakeholders

  • Designed concurrent processing mechanism to improve integration between procurement and site execution team
  • Developed a pre-planning process (comprising estimation, Sr. PM and planning manager) to conduct a comprehensive calibration exercise before mobilizations
  • Built an integrated process decommission and utilize site materials in other ongoing projects, thereby reducing the equipment purchase and “on-hire” services